Spray Dryer For Fruit Powder
Introduction to spray dryer
The spray dryer is a versatile industrial drying equipment used in a wide range of industries for various materials. Here are six key points about spray dryers:
- Atomization: The spray dryer atomizes the feed solution or suspension into fine droplets, typically using a high-speed rotary or pressure nozzle, increasing the surface area for drying.
- Drying Chamber: The atomized droplets enter the drying chamber, where they are rapidly exposed to hot air or gas, causing the solvent to evaporate, leaving behind the dried particles.
- Heat Transfer: The hot air or gas transfers heat to the droplets, accelerating the evaporation of the solvent and the drying process.
- Airflow and Temperature Control: The airflow and temperature in the drying chamber are carefully controlled to ensure efficient and consistent drying, avoiding over-drying or thermal damage to the product.
- Particle Formation: As the droplets dry, solid particles are formed, which can be collected from the bottom of the drying chamber.
Characteristics of spray dryer
Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying it with a hot gas. It is commonly used in the food, pharmaceutical, and chemical industries, among others. Some of the key characteristics of spray drying include:
- High Efficiency: Spray drying is a highly efficient method of drying, with a high heat transfer coefficient and high evaporation rates. It allows for quick and efficient drying of liquids and slurries.
- Uniform Particle Size: Spray drying produces powders with a uniform particle size distribution, which is important for many applications, such as in pharmaceuticals and food.
- Low Thermal Degradation: The short drying times and relatively low temperatures used in spray drying help to minimize thermal degradation of heat-sensitive materials, such as proteins and vitamins.
- Versatility: Spray drying can be used with a wide range of liquid and slurry feedstocks, including aqueous solutions, emulsions, suspensions, and slurries. This makes it a versatile and adaptable method of drying.
- Continuous Process: Spray drying is often carried out as a continuous process, allowing for high throughput and consistent product quality.
Spray dryer materials and industries
- Materials Oranges, lemons, limes, grapefruits Berries: strawberries, etc.
- Application: Suitable for drying liquid raw materials and viscous materials in chemical, dye, pharmaceutical, food, metallurgical and other industries.
Technical Parameters
MODEL | LPG-5 | LPG-25 | LPG-50 | LPG-100 | LPG-150 | LPG-200~2000 | ||||||
Inlet temperature (ºC) | 140~350 | |||||||||||
Outlet temperature (ºC) | 80~90 | |||||||||||
Water evaporation capacity(kg/h) | 5 | 25 | 50 | 100 | 150 | 200~2000 | ||||||
Revolution (rpm) | 25000 | 18000 | 18000 | 18000 | 15500 | 8000~15500 | ||||||
Diameter of atomizing disc (mm) | 50 | 120 | 120 | 120 | 150 | 180~240 | ||||||
Heat source | Electricity | Electricity | Steam+electricity, oil, fuel, gas | Solved by user | ||||||||
Max. power of electric heater (kw) | 9 | 48 | 72 | 81 | 99 | / | ||||||
Overall dimensions (m) | 1.8X0.93X2.2 | 3X3.2X5.1 | 3.7X3.2X 5.1 | 4.6X4.2X6 | 5.5X4.5X7 | 1800 | ||||||
Recovery rate of dry powder (%) | ≥95 |